Current Situation: In high-end CNC machining, cutting tools are core elements, and their management directly impacts machining accuracy, production efficiency, and manufacturing costs. Traditional management models that rely on manual labor or barcode technology are no longer able to meet the demands of modern intelligent manufacturing for real-time data, traceability, and intelligent decision-making.
Superisys, leveraging its leading industrial RFID technology, has launched an intelligent tool management solution. Through high-temperature, anti-metal RFID embedded tags and high-performance reader/writers, it enables digital management of the tool's entire life cycle, helping manufacturing companies move toward intelligent and lean production.
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1. High-Temperature, Metal-Resistant RFID Tags: Breaking Industrial Limits
Superior Environmental Adaptability: Featuring a metal-resistant design, these tags withstand high temperatures, oil, coolant, and mechanical shock, making them ideal for demanding environments like CNC machine tools and grinders.
High Data Storage Capacity: A single tag can store critical information such as tool model, material, machining parameters, and lifespan history, eliminating manual entry and paper files.
Contactless Read/Write: No alignment required, millisecond-level recognition, and support for batch reading of multiple tags significantly improve tool flow efficiency.
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2. Seamless Host System Integration: Data-Driven Intelligent Decision-Making
Real-Time Interaction: Non-flush or flush RFID readers installed on equipment such as CNC machine tools, CNC machining centers, or tool management cabinets enable seamless integration with the equipment's control system. When a tool enters the equipment, the reader automatically reads the tool information stored on the embedded tag and transmits the data to the control system. Based on this information, the control system automatically retrieves machining parameters or updates tool status.
Dynamic Updates: After each tool operation, the system automatically updates the tool's usage time and wear status, and pushes this information to the MES/ERP system, creating a closed-loop data flow.
3. Transparent Management of the Entire Lifecycle
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From warehousing to scrapping: This system records the entire tool procurement, sharpening, use, and retirement process, supporting batch traceability and quality analysis.
Intelligent Predictive Maintenance: Using AI algorithms to analyze historical data, it accurately predicts the remaining tool life, optimizes replacement and maintenance plans, and avoids unplanned downtime.
Customer Value: From Efficiency Improvement to Cost Optimization.
✅ Efficiency Boost: Tool recognition speed increased tenfold, tool change time reduced by 50%, and Overall Equipment Utilization (OEE) significantly improved.
✅ Life Extension: Accurately monitor wear and tear to prevent overload, increasing average tool life by 20%-30%.
✅ Cost Savings: Reduce idle inventory and mis-purchase rates, lowering overall tool management costs by over 15%.
✅ Zero-Defect Production: A full-process error-proofing mechanism eliminates quality incidents caused by tool problems, reducing customer complaints by 90%.
Application scenarios: covering the core links of high-end manufacturing
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Aerospace: Precision tracking and compliance management of high-value tools.
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Automotive: Rapid tool changeover and adaptive machining in flexible production lines.
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Mold Processing: Multi-process tool sharing and collaborative tool life optimization.
![]() | Why choose Superisys? |
Industrial-grade reliability: Tags and readers have passed stringent certifications such as EMC, IP67, and vibration testing.
Open ecosystem: Compatible with Modbus and industrial bus standards, facilitating data integration.
High-speed read/write: Supports stable reads of 2000 bytes of memory data in as fast as 1.3 seconds.
LF RFID Read/Write 
HF RFID Read/Write 
UHF RFID Read/Write 
LF RFID Data Carriers 
HF RFID Data Carriers 
UHF RFID Data Carriers 
IO-Link Master 
IO-Link Slave 
IO Module 
RFID System Communication Module 
Handheld Barcode Scanner 
Fixed Barcode Scanner 
