Superisys RFID Enables Controllable And Efficient Upgrades throughout The Entire Food Processing Chain.

Today, Superisys integrates HF RFID(13.56Mhz) technology into pineapple canning production lines.  

Through the perfect combination of the HF RF-HZ100L reader and circle 30mm hf tags, it injects "Smart Genes" into the entire production process, achieving refined management from raw materials to finished products and revitalizing traditional production lines!

Pain Points

Addressing Pain Points: RFID Technology Provides a Precise Solution

Traditional pineapple canning production lines often face numerous challenges: Difficulty in tracing raw material batches, leading to large-scale recalls in case of quality issues; Reliance on manual recording for process flow, resulting in errors and low efficiency; Lack of transparency in production progress, making real-time capacity control impossible; and fragmented product information, making it difficult for consumers to understand the actual production process.

These pain points not only affect production efficiency but also pose quality risks, becoming bottlenecks that hinder enterprise development.

The emergence of Superisys high-frequency(13.56Mhz) RFID solutions fundamentally addresses these industry challenges.

Solution

Core Equipment

Model: RF-HZ100L

HF integrated industrial-grade RFID reader/writer

HF RFID READER

HF RFID TAG

As the "intelligent eye" of the production line, the HF RFID reader/writer, with its powerful performance, has become a core component in the production environment.

1. Multi-protocol Support

It supports multiple interfaces including RS485, Ethernet, or IO-Link, and is compatible with MODBUS and IO-Link standard communication protocols, allowing for easy integration into existing automation systems without extensive modifications to the production line;

2. Adaptable to Harsh Environments

It uses two M6 screw holes for convenient and secure installation, and can withstand the high-frequency vibration environment of the production line (meeting EN 60068-2-6 standard, 5-29.5Hz vibration displacement 2mm, 29.5-150Hz vibration acceleration 7gn); its high IP67 protection rating (compliant with EN 60529 standard) makes it resistant to moisture and cleaning fluids during pineapple processing, and it operates stably in a wide temperature range of -25℃ to +70℃, fully adapting to the demanding conditions of food production.

3. Excellent Performance

It features dual ISO 15693/ISO 14443A protocols, a working frequency of 13.56MHz, and supports dual wireless speeds of 26.48kbps and 53kbps, offering excellent reading performance and long reading distance, enabling fast and accurate identification of tag information without disrupting the production line flow.

Solution

End-to-end application, unlocking new scenarios for intelligent manufacturing

1. Raw Material Acceptance: Batch traceability starts from the source.

When pineapple raw materials are received into the warehouse, the staff attach an HF tag(RF-HZMTY300-112 ) to each batch of raw materials and record information such as origin, harvest date, and inspection reports. An RF-HZ100L reader quickly reads the tag data and uploads it to the management system, creating a unique file for each batch of raw materials. If quality problems are discovered later, the tag can be used to quickly locate the problematic batch, allowing for precise recall and preventing large-scale losses.

2. Process Flow: Automated recording with zero errors

During the cleaning, peeling, and cutting processes of the raw materials, RF-HZ100L readers are deployed at each processing stage. When the raw material baskets with attached tags pass through the reader's sensing area, the system automatically records information such as the completion time of the process, the operating employee, and equipment parameters. This eliminates the need for manual data entry, reducing human error and improving workflow efficiency.  Management personnel can also monitor production progress in real time and allocate resources effectively.

3. Filling and Sterilization: Real-time tracking of key parameters

During critical processes such as filling and sterilization, RFID tags can synchronously record core parameters such as filling volume, sterilization temperature, and sterilization time. The readers upload the data to the system in real time, creating an unalterable production record and ensuring that every batch of canned goods meets food safety standards. If product quality complaints arise later, the complete production data can be traced through the tags, allowing for quick identification of the root cause of the problem.

4 Finished product dispatch: Efficient control of warehousing and logistics.

When finished canned goods are packed into boxes, the outer box labels are linked to the product labels inside the box, recording information such as the quantity packed, the date of shipment, and the destination. High-frequency RFID readers (RF-HZ100L) at the warehouse entrance and exit can quickly complete inventory checks and record goods entering and leaving the warehouse, enabling real-time updates of warehousing data and preventing inventory buildup or shortages. During the logistics process, RFID technology can also be used to track the location of goods, ensuring fast and safe delivery of products.

1. Raw Material Acceptance: Batch traceability starts from the source.

When pineapple raw materials are received into the warehouse, the staff attach an HF tag(RF-HZMTY300-112 ) to each batch of raw materials and record information such as origin, harvest date, and inspection reports. An RF-HZ100L reader quickly reads the tag data and uploads it to the management system, creating a unique file for each batch of raw materials. If quality problems are discovered later, the tag can be used to quickly locate the problematic batch, allowing for precise recall and preventing large-scale losses.

2. Process Flow: Automated recording with zero errors

During the cleaning, peeling, and cutting processes of the raw materials, RF-HZ100L readers are deployed at each processing stage. When the raw material baskets with attached tags pass through the reader's sensing area, the system automatically records information such as the completion time of the process, the operating employee, and equipment parameters. This eliminates the need for manual data entry, reducing human error and improving workflow efficiency.  Management personnel can also monitor production progress in real time and allocate resources effectively.

3. Filling and Sterilization: Real-time tracking of key parameters

During critical processes such as filling and sterilization, RFID tags can synchronously record core parameters such as filling volume, sterilization temperature, and sterilization time. The readers upload the data to the system in real time, creating an unalterable production record and ensuring that every batch of canned goods meets food safety standards. If product quality complaints arise later, the complete production data can be traced through the tags, allowing for quick identification of the root cause of the problem.

4 Finished product dispatch: Efficient control of warehousing and logistics.

When finished canned goods are packed into boxes, the outer box labels are linked to the product labels inside the box, recording information such as the quantity packed, the date of shipment, and the destination. High-frequency RFID readers (RF-HZ100L) at the warehouse entrance and exit can quickly complete inventory checks and record goods entering and leaving the warehouse, enabling real-time updates of warehousing data and preventing inventory buildup or shortages. During the logistics process, RFID technology can also be used to track the location of goods, ensuring fast and safe delivery of products.

Significant Results Achieved, Empowering Businesses to Reduce Costs and Increase Efficiency

Superisys RFID solution on the pineapple canning production line has brought tangible value to the enterprise:

•  30% increase in production efficiency: Automated data collection replaces manual recording, reducing process waiting times and accelerating production flow;

• 100% traceability accuracy: Full-process data from raw materials to finished products is traceable and verifiable, upgrading food safety assurance;

• 25% reduction in labor costs: Reduced labor input in manual statistics, inventory, and recording;

• More precise quality control: Real-time monitoring of key process parameters reduces the rate of defective products.

From Traditional Processing to Smart Manufacturing

Superisys empowers the food industry with professional RFID technology and products.