Application Background
With the increasing demands for sensor accuracy and reliability in high-end manufacturing sectors such as new energy vehicles and robotic arms, the production process of eddy current sensors is becoming increasingly automated and intelligent.
An eddy current sensor manufacturer has introduced our Superisys RFID products into its automated production line, achieving end-to-end digital management from material management, process tracking, quality traceability to finished product delivery.
By embedding Superisys intelligent RFID high-frequency tags on material carriers, production pallets, and finished products; and deploying Superisys intelligent high-frequency RFID readers at key nodes of the production line, a comprehensive sensing network has been built.
This enables full lifecycle data management and traceability from a single material to a finished product.
HF RFID application in the production process of eddy current sensors
Material Management and Loading Verification: A high-frequency RFID tag RF-HZMTY300M is installed on each material carrier (such as housing components, connecting components, sealing rings, etc.); during loading, the high-frequency RFID reader RF-HZ40L-TP installed at key positions automatically identifies the material information, verifies the model, batch, and quantity, and prevents incorrect or missing materials.
Process tracking: Deploy high-frequency RFID readers RF-HZ40L-TP at key workstations on the production line (such as PCGA packaging, breathable layer bonding, epoxy coating, etc.); each semi-finished product sensor carries a high-frequency RFID tag RF-HZMTY300M-112, and the system automatically records information such as the process it has passed through, operators, equipment parameters, and timestamps.
Application effect
| Process | Improvement effect |
| Production efficiency | Automating the workflow reduces manual intervention and increases production capacity by approximately 30%. |
| Quality controllability | By implementing end-to-end parameter binding and error prevention, the defect rate is reduced by approximately 20%. |
| Traceability | Supports end-to-end data traceability from raw materials to finished products. |
| Warehouse efficiency | Outbound speed increased to more than 3 times the original speed. |
| Information technology level | Real-time collection and analysis of production data to provide data support for MES/ERP systems. |
Empowered by our Superisys intelligent RFID system, this eddy current sensor production line has achieved an intelligent upgrade, enabling process visualization, controllability, and data traceability.
Superisys RFID not only improves production efficiency and product quality but also lays a solid foundation for our customers to build digital factories.
LF RFID Read/Write 
HF RFID Read/Write 
UHF RFID Read/Write 
LF RFID Tag 
HF RFID Tag 
UHF RFID Tag 
IO-Link Master 
IO-Link Slave 
IO Module 
RFID System Communication Module 
Handheld Barcode Scanner 
Fixed Barcode Scanner 
